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DAY 2: Inspiron XPS Lockup Issue

post #1 of 170
Thread Starter 
NOTE: THIS PROBLEM HAS BEEN SOLVED. Dell developed a process to weed out bad cards from their production line. As such, no "bad" graphics boards should be shipping out from this point forward (Mar. 10th or so, 2004).

I WILL KEEP THIS EDITED TO REFLECT ANY NEW DEVELOPMENTS!

In this thread, I would like to keep everything as on-topic as possible. Let's keep it as relevant as possible to the problem at hand.

Please add whatever information you can to this thread and I will update this post accordingly.

I am now fairly certain that this whole mess is the result of some bad cards that are failing to operate at the deisgned spec. The evidence pretty much supports that downclocking the card has a direct effect on how long your system will operate before it crashes in a 3d application.

Here's the information we've collected over the past couple of days regarding this problem:
  • According to THIS THREAD, THE NEW INSPIRON 9100 IS ALSO AFFECTED!
  • Threads discussing this issue are THIS ONE, here, here and here
  • Limited to 3d/GPU (Prime95's torture test runs without failure for hours)
  • Problem occurs during intensive 3D, exhibiting as either screen corruption or a hard lockup.
  • Occurs on both the pre-installed XP config and rebuilt configs.
  • Occurs on all driver revisions including the pre-installed, support.dell.com drivers (one rev newer), OmegaCorner.com drivers, Catalyst 4.2 and 4.3's with hacked install INFs.
  • Occurs in any 3D app, from low-tech games like Shadowbane to the Mother Nature benchmark in 3dmark03.
  • Turning PowerPlay to "Balanced" alleviates the issue, albeit with a 50-75% framerate hit
  • Raising the XPS unit off the surface of the desk delays or prevents the problem (Thermal?)
  • Using I8kFangui to turn fans to MAX does not resolve the issue (Fangui offers only limited functionality with the XPS)
  • Stock VCORE and MEM speeds of the Mobility 9700 are: 445.50/263.25 Mhz respectively. Matches this"first look" at hardocp.
  • One person was talked through taking his XPS apart over the phone! AND he has an in-home service warranty. Customer rep claimed the fans were "user replaceable"... DON'T DO IT IF YOU ARE ASKED!
  • Dell has recommended that users who have a bad unit NOT opt for a replacement at this time, as the new unit will likely suffer the same problem. Wait for a fix from Dell.
  • Downclocking the video card SOMETIMES ALLEVIATES this problem, albeit at a varying performance hit proportional to the amount you have to downclock. Using Powerstrip, you can USUALLY downclock it far enough until it is stable. However, some games will lock up invariably (Call of Duty, SOF2)
  • Dell apparently does have GPU units available to dispatch for those who opted for at-home service!
  • DISALBING HYPERTHREADING IN THE BIOS APPEARS TO ALSO "FIX" THIS ISSUE WITH CERTAIN GAMES! (Call of Duty). It does NOT cure the issue, however.
  • Xstatic reports that a windows watchdog log indicates the driver is being stuck in an endless loop, possibly because of a hardware failure. It names the Radeon driver by name.

Game Issues:

This is a tricky problem. If you indeed have a defective board, ALL games REGARDLESS of how complex will freeze within minutes of play. However, there are a few games that appear to freeze EVEN IF you have a known good GPU board. They are:
  • Midnight Club II
  • Call of Duty (DEMO ONLY! Full game appears to be ok. For the demo version, disabling Hyperthreading in the BIOS appears to fix it)
  • Soldier of Fortune 2 (Disabling hyperthreading appears to fix it)

People at Dell involved (PLEASE report additional names. Let's help keep Dell honest!):
  • Marc Owens (Support)
  • Gerald Thomas (Engineering)
  • Patrick Dubois (Engineering, claims only a 2% failure rate. Anecdotal evidence suggests the rate may be higher, however delltalk is not crowding with people reporting GPU Failures. You always hear about people with a problem. You don't necessarily hear about people who don't have problems at all...)

POTENTIAL WORKAROUND!
I've found a potential workaround for this problem, I'm testing it now. It involves the use of Powerstrip (www.entechtaiwan.com). Implement/test this fix at your own risk!

UPDATE: After a furious bout with Battlefield 1942, I still experienced a lockup. Some people are reporting that even cranking down their Core/Mem timings as low as Powerstrip will let them, they are still experiencing lockups. downclocking 10mhz Core/Mem allows me to play indefinitely with a negligible performance hit (I don't even see one, though i'm sure a benchmark will reveal otherwise). For some, this workaround works 100%, but your mileage may vary. Bottom line, if your unit freezes on 3d games in general, regardless of title, you likely have a bad GPU board.
  • Install Powerstrip (www.entechtaiwan.com)
  • Right-click the Powerstrip icon in the systray and select "Performance Profiles" then "Configure"
  • Drag your engine clock and memory clock controls to the LOWEST level possible in Powerstrip, then click APPLY and OK. Confirm the warning that you're changing your settings. NOTE: clicking the option to turn off floating point precision helps out here...

    Now...... here's the important part:
  • Repeat steps one and two above
  • Slide the engine clock back to the default 9700 mobility engine/memory timings (445/263).
  • Retest your games. See if you lock up. if you do, lower these values by 2mhz each until the lockups stop.
  • There's evidence that suggests you have to do this entire procedure after a reboot. Merely loading Pstrip at windows startup may not be enough.

ITEMS OF NOTE WITH THIS WORKAROUND:
  • When changing settings, you can't get back to the original default values exactly... Closest I can come in Powerstrip is 444/264 even with floating point precision turned on. This hasn't affected my testing, but heck - it COULD be part of the problem... Maybe there's a default scale of valid core/memory rates, and perhaps it's configured wrong by default at the factory?
  • After a reboot and reload of powerstrip, values switched to 446/263 (weird)
  • Fix appears to be dependent on Powerstrip. If you don't load it at startup, the corruption & lockups come back

WHAT YOU SHOULD DO IF YOU HAVE AN INSPIRON XPS THAT LOCKS UP IN 3D APPLICATIONS:
  • Call Dell Support (numbers below)
  • If you are routed through Dell India, politely request that you be put into the Inspiron XPS queue, as you are one of the victims of the 3d freezing problem. If they don't know what you're talking about, ask for their email address and send them this URL.
  • Once you talk to someone in the Inspiron XPS queue, you will get a much better level of service (These guys are typically more on-the-ball than Dell India). Request that you get a GPU replacement or complete notebook replacement if you feel better about that.
  • I requested a replacement GPU. Without any complaining, they issued a DPS number right away and said they were overnighting a new video board to a field service tech in my area.
  • If you don't have at-home service, you may be stuck sending your unit back to Dell.
  • It's not recommended that you use CompleteCare, as i'm not sure if you get more than 1 replacement out of it. I didn't read the fineprint. Anyone know for sure how many incidents you can use CompleteCare for?

Support numbers for Dell Tech support:
  • General Number: 1-800-624-9896
  • Employee Purchase Program: 1-800-274-1410
  • Student, Faculty & Staff Purchase Program: 1-800-274-1410
  • Note that there IS specialized XPS support that appears to be handled out of their Idaho call center. However, you are still routed through Level 1 tech support in India. The best thing to do is say "I am aware the Inspiron XPS has a special queue for support, please direct my call there, please." - That worked for me.
post #2 of 170
Thanks Karl, thats a great post.
post #3 of 170
Well here is my addition, probably won't help this situation much. If you have any questions, let me know, I promise an unbiased opinion.

http://notebookforums.com/showthread...145#post179145
post #4 of 170
"Downclocking the video card ALLEVIATES this problem. Using Powerstrip, downclocking to 400/240Mhz Core/Mem alleviates the issue with a framerate hit."

Interesting, the default in the XPS is 447/264, while in the Sager 8790 the default is 415/280. The Sager has shown somewhat lower scores in tests (no surprise), but has had no lockup issues. Would seem to confirm Dell is overclocking the gpu a tad too much.
post #5 of 170
Thread Starter 
Sure would be nice to know exactly what it SHOULD be....
post #6 of 170
Quote:
Originally Posted by Karl
Sure would be nice to know exactly what it SHOULD be....
I remember when doing the driver install, there was a user guide for the 9700 listed on the disk. My system is packed up so I can't check, but that may have some info on the settings
post #7 of 170
Let's get an actual number of how many systems have this problem. [2% means that they've shipped 100 systems, and there are two guys on this post making complaints: hardly statistically valid. There is no way they can know the fallout yet if they don't knw the problem.]

Mine does NOT appear to have the problem. Why don't you add to your list the actual count of defects. We need to separate what might be an endemic problem with the unfortuantae but inevitable sample defects.
post #8 of 170
Quote:
Originally Posted by jwf
Let's get an actual number of how many systems have this problem. [2% means that they've shipped 100 systems, and there are two guys on this post making complaints: hardly statistically valid. There is no way they can know the fallout yet if they don't knw the problem.]

Mine does NOT appear to have the problem. Why don't you add to your list the actual count of defects. We need to separate what might be an endemic problem with the unfortuantae but inevitable sample defects.
I'll help you out here, I created a poll on the below thread to tally.

http://notebookforums.com/showthread.php?t=18100

I think from what I've read, it's more like 60-70%. You, me, ccd, and TheNixxed where the only ones not having it so far. But this should tell.

You can click on the number of people to see who voted for that selection
post #9 of 170
I have this exact problem as well.

I've experienced hard lockups at various times using the following games and resolutions (running them at the highest resolution possible, no AA or AF):

Halo @ 1600 x 1200 (does not support 1920 x 1200)
GTA: Vice City @ 1920 x 1200
Midnight Club II Street Racing @ 1920 x 1200
Call of Duty @ 1920 x 1200

I've experienced graphical corruption with the following (again, running at the highest resolutions, no AA or AF):

3DMark03 Pro @ 1920 x 1200 (set to loop 10 times)
Midnight Club II Street Racing @ 1920 x 1200

I have not yet experienced any problems with the following games:

Unreal Tournament 2003 @ 1920 x 1200

I've also tried Max Payne 2 and Battlefield 1942 w/o any problems, but didn't run them long enough to test accurately.

The most frustrating thing I've found is that I can't seem to get the problem to duplicate itself with any consistency. At first, Halo locked up constantly and Call of Duty locked up during the training mission when I grabbed the grenades, but now I can play both games for an extended period of time w/o replicating the freezes. I haven't tweaked my graphics settings at all, nor have I reformatted/reinstalled or uninstalled anything besides AOL and the PSP trial. I also haven't touched the graphics settings in the games besides the resolution.

I'll keep testing and also post any additional info from Dell. I haven't tried the Powerstrip workaround yet, as I'm still trying to get my system to display consistent behavior at the default clock speeds before I start underclocking.
post #10 of 170
Just a thought that I did not see mentioned in any of these threads. Has anyone tryed this at a lower resolution. Granted this is a temporary fix and unacceptable for the specs of the system for anything more than temporary. But if it can get you gaming tell they fix it, it might be worth it. Just curious, because 1920x1200 is higher than almost any other laptop out if not every laptop on the market. You might try 1680x1050 which is the market accepted rate so to speak.
post #11 of 170
Naw...I play all my games at 1024x768...problem's still there...

I just got back from work and will go try Karl's powerstrip workaround...

Oh, btw Karl, Patrick Dubois is actually the lead designer for the XPS system...he is THE GUY responsible for engineering, testing, and manufacturing the whole system...I'm also not totally sure if I'm remembering his last name correctly, but I think that's what he said...we were on speakerphone...

This thread was a terrific idea, and so was Jay's poll thread...sorry to hear about your experiences, there, Jay...
post #12 of 170
Quote:
Originally Posted by LurkingJayhawk
Just a thought that I did not see mentioned in any of these threads. Has anyone tryed this at a lower resolution. Granted this is a temporary fix and unacceptable for the specs of the system for anything more than temporary. But if it can get you gaming tell they fix it, it might be worth it. Just curious, because 1920x1200 is higher than almost any other laptop out if not every laptop on the market. You might try 1680x1050 which is the market accepted rate so to speak.
I've tried it at a lower resolution and still get the same results, I haven't down loaded any new drivers at all because I don't think its going to help this problem. In my case I know its not a heat issue, everything is pointing to the video card its self, which I'm sure you already know. I really like this XPS and will wait for a fix until the last minute, if they can find one.
post #13 of 170
Quote:
Originally Posted by hammermd
Naw...I play all my games at 1024x768...problem's still there...

I just got back from work and will go try Karl's powerstrip workaround...

Oh, btw Karl, Patrick Dubois is actually the lead designer for the XPS system...he is THE GUY responsible for engineering, testing, and manufacturing the whole system...I'm also not totally sure if I'm remembering his last name correctly, but I think that's what he said...we were on speakerphone...

This thread was a terrific idea, and so was Jay's poll thread...sorry to hear about your experiences, there, Jay...
Thanks,
Stuff happens.

From looking at the results, I'm starting to think that having messed up fans is a good thing. The only working system, is the only one going back so far. I think if my issue was the one you guys are having, I would have stuck it out because there is power in numbers. I would expect you will see quick results.
post #14 of 170
Quote:
Originally Posted by searay43
I've tried it at a lower resolution and still get the same results, I haven't down loaded any new drivers at all because I don't think its going to help this problem. In my case I know its not a heat issue, everything is pointing to the video card its self, which I'm sure you already know. I really like this XPS and will wait for a fix until the last minute, if they can find one.
I notice you have the EE processor. That's worth noting for the group, kinda leans away from the the cpu and more towards the gpu.

BTW, did you get a pelican case? If you did, does the laptop fit well?
post #15 of 170
Quote:
Originally Posted by LurkingJayhawk
I notice you have the EE processor. That's worth noting for the group, kinda leans away from the the cpu and more towards the gpu.

BTW, did you get a pelican case? If you did, does the laptop fit well?
I took your advice and did get one, it fits very well. I like the XPS backpack so well its going to be hard to decide which one to use. LOL. Of coarse if I don't find a fix for this problem it won't much matter anyway.
post #16 of 170
Quote:
Originally Posted by searay43
I took your advice and did get one, it fits very well. I like the XPS backpack so well its going to be hard to decide which one to use. LOL. Of coarse if I don't find a fix for this problem it won't much matter anyway.
Good to hear it fit nicely. Regardless of this, the case should hold any laptop, because I believe the XPS is pretty close to the biggest one out there. Most of the Desktop replacements are within a 1/2", most that I've seen being smaller.
post #17 of 170
Hey, Karl! The fix works great so far! I can't bloody believe it! It's sooo WEIIRRDDD! It actually took me quite a bit of fiddling to get the numbers to lock on to whole-number values after clicking 'apply', but once I did, everything worked great. I haven't REALLY tested the sh!t out of it yet, but I can tell you right now, the whole behavior of the machine during game play is different.

Before, Call of Duty (COD) locked up within 5 minutes of play...usually much sooner. In fact, when I first used your fix, the numbers jumped back to 445.x and 263.x when I pressed 'apply' (I forgot to check disable FP precision), and I crashed in about 1.5 minutes! When I finally got them to stick at exactly 444/263, I played COD for almost 40 minutes without a lockup...in fact, I had to tear myself away just to post this...now I know why we've been killing ourselves getting these things to work! The sound! The graphics! The smooooothness of it all!!! I almost shot a load in my pants until I remembered that I totally suck at FPS games and was getting my ass shot off on 'Greenhorn' difficulty! LOL! I didn't care though...was just happy to see it working.

Furthermore, the fan behavior is definitely different when the card is clocked to 444/263...before, the fans wouldn't turn up at all...now, they spin up occasionally to blow the parts down to spec, and then turn off again. This is not that loud, really...I'd guess about ~3000 RPM? I don't know, certainly not anywhere near full power. THis is EXACTLY how Gerald (Thomas?) explained to me yesterday how they programmed the fans. It just seems incredible that something as seemingly trivial as FP precision on the clocks could cause catastrophic failure in the cooling/thermistor subsystem...? If this is really the 'ultimate' fix, all Dell has to do is make a BIOS-flasher available, and re-set the clocks to 444/263 default. Unfortunately, I just can't bring myself to believe that the cause or the fix are this simple.

Anyhow, thanks for the fix...I'm going to let this thing run 3dmark2003 until it pukes green ooze from the nature scene....once its done loops for 12 or so hours, I'll call it 'stable.'

PS. I'm going to email this info to the tech rep I talked to yesterday, and have him forward it to the engineering team...
post #18 of 170
Thread Starter 
Welp, back to the ole drawing board. Just had a lockup in BF1942.

Powerstrip workaround....doesn't fully work
post #19 of 170
Tech support e-mailed me this link for these drivers, support.dell.com/FileLib/Format.aspx?c=us&l=en&s=gen&Category=6&OS=WW1&OSL=EN&
SvcTag=&SysID=INS_PNT_P4_XPS&DeviceID=6434&Type=&ReleaseID=R71256
before I loaded them the engine clock speed was 445.50 and the memory was 263.25, after I loaded the drivers the speed went to 214/186. I ran the bench marks and found they were greatly reduced, through power strip I raised the speeds up to278.59/241.77. Bench speeds moved up greatly but not as high as they were before the new driver install. I played Halo without the problems I had before at all settings, I played battle field at all settings without any problems. I made it through 3Dmark several times without crashing, the drivers have reduced performance but have helped greatly in game play. I will have to do more tests before I'm convinced. Also the link has to pasted one line at time, one after the other. Hope this helps.
post #20 of 170
hmm strange, dell's solution of fixing this issue is to lower the original stats of the 9700 ??
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