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Sager 5760 COMPLETE disassembly

post #1 of 17
Thread Starter 
Is there any way to completely take the case off? Im talking about the part that covers the DC jack, and the optical drive.
post #2 of 17
you can. . . but why would you want to just remove the case?
post #3 of 17
Thread Starter 
i want to get to the DC jack, I tried to remove that part but theres something keeping that case stuck together and I took out all the screws and Im not about to force it open
post #4 of 17
pretty sure on that model you you have to take the lcd off to bull the case apart.
post #5 of 17
Thread Starter 
Ok thx Ill try that I was just looking at it and I took off the keyboard and then I noticed a couple of screws under the LCD
post #6 of 17
Spartan:
I read your post in the tech support section and am having the EXACT same trouble as you are, and am also having the same trouble taking the notebook apart. Were there any screws underneath the keyboard that need to be unscrewed? Also, did you have any luck taking the LCD apart and did that let you open up the case? If you're successful could you post a picture or something?

- Chad
post #7 of 17
I finished taking apart my laptop after finding that there were in fact screws underneath the keyboard. I also found the culprit - the DC power adapter. When I pealed back the electrical tape covering the board underneath the DC adapter it was very clearly burned. What I'm wondering now is if this burn damage to the board is likely irreparable making it so that I must replace the entire board or if perhaps I can strap in a new power adapter and be on my way.

I've uploaded a photo of the damage here: http://s192.photobucket.com/albums/z301/Chase90007/

Thoughts? Is there a chance it's reparable? It looks pretty bad to me though, but judging from the thickness of the traces on the board it seems possible that they are still intact and might work.

Spartan: I bet yours looks pretty similar? Please let me know if you have any luck replacing yours and ordering the new part. I'm not too sure where to look for this replacement part...

Edit: I just unsoldered the DC Input and did some checking and it turns out my power and ground lines are shorted together somewhere and there's no telling where. I considered hooking up the DC input to the battery input, which is not a good idea to start with and and even worse idea judging from the size of the battery's traces, which clearly would not be able to handle the current. Anyway, hope your problem is more fixable than mine.

I also spoke w/ tech support and they said they could send me the DC Input for $15 + shipping, which while definitely over-priced is convenient.

- Chad
post #8 of 17
Thread Starter 
Chad I have the exact same problem, my DC jack is fried, I got the keyboard removed and the LCD too but theres still something binding at about the location of the DC Jack and the laptop still won't come apart. How did you finally get it apart so you can get at the DC Jack?
post #9 of 17
The only thing that comes to mind that might still be keeping your laptop together are perhaps the screw holes at the sides of the serial port and some other port. I'm talking about the things screw into when you plug in the adapter to keep it in place. I took those out too, although I was not sure if they were actually doing anything to keep the laptop together.

Other than that, the only thing I can think of is perhaps you haven't disconnected all of the wires connecting the top of the laptop to the bottom.
post #10 of 17
Thread Starter 
Alright Ill look into that thx.
post #11 of 17
Thread Starter 
I still can't get it apart. I took out all the screws and the wires, but there is still something binding in the upper left corner.
post #12 of 17
Thread Starter 

Can't get 5760 apart to get to DC jack.

Ok Ive almost got my 5760 apart so I can get to the DC Jack but somethings still binding. Here are some pics.

binding occurs where I have circled






post #13 of 17
Thread Starter 
alright got it apart
post #14 of 17
Thread Starter 

Finally got my 5760 apart and heres the damage.

Ok I finally got my 5760 apart and heres the damage. Will simply replacing the DC Jack fix this or do I have get a new motherboard?

post #15 of 17
Thread Starter 
So does anyone at all know whether a new DC Jack will get my laptop working again or do those burns completely turn the motherboard into junk?
post #16 of 17
Quote:
Originally Posted by Spartan-013 View Post
So does anyone at all know whether a new DC Jack will get my laptop working again or do those burns completely turn the motherboard into junk?
With burns that severe. . . i would question whether something else is toast as well. If its cheap to fix the jack i would. If not then i would try and send it to a clevo service center to see if they can check everything out.
post #17 of 17
Spartan, that's exactly how my motherboard looked after having the same problem as your computer. I was able to scrape off a lot of the burn marks and the board seemed fine underneath. I also unsoldered the power adapter from the board to see if it was the cause of the short and it was not.

My computer is currently being repaired by Sager who said they may actually try to repair my motherboard, which is surprising as an electrical engineer I have no idea how one would determine where the short is on such a complicated circuit board unless there was a component on the board which typically broke in this manner. When they repair my computer, if they tell me what is broken on the board I'll let you know since I'd say there's a good chance that part is also broken on yours.
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