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Bondo a Notebook

post #1 of 16
Thread Starter 

I've done a fair amount of notebook painting over the last few years, up to and including my daughters lavendar "Princess Edition" ThinkPad, but have never physically modified a case to the point where I needed a filler. However, I'm in the process of reworking an older Clevo D47v to my son. If anyone has looked at those Clevos, they have that weird alumium strip in the middle of the cover with that equally (if not more) unattractive large round badge that says "Notebook"! Anyway, I've taken all that off and need to fill the holes and grooves that are left.So before I start slathering on the Bondo, I wanted to see if anybody out there might have some pointers.Thanks


 

 

 

 

 

 

 

post #2 of 16
It sounds like a pretty aggressive project. I've never tackled a project like this before, but I'll be interested in hearing about your progress.
post #3 of 16
Sounds like your heading the right direction. I've seen cars made out of spray foam that's another option haha.
post #4 of 16
Thread Starter 

Not too aggressive. All I'm really trying to do is to fill in a groove and a round indention where the badge was. Hopefully, while that is going on, several mounting holes will be filled in as well. Everything I've ever heard about Bondo hammers home that you have to use thin layers and this should be VERY thin. When I finally get started (maybe this weekend), I'll take pictures and post them as I go. After it gets all flattened out, I'm hoping to find a decent "Dig Dug" graphic to put on the lid before the clear goes on (maybe after the clear...haven't decided). It'll all be painted with the Rustoleum color-shifting paint. my son loves computer games and he loves geology, so I figure Dig Dug would be a natural!

Personally, I really like the carbon-fiber look the guy shows how to do on YouTube by shooting flat black over silver through rubber shelf-liner.

post #5 of 16
Please post pics of your progress!
post #6 of 16
Thread Starter 

Here ya go! Pictures of the "start", after the relevant parts have been pulled from the machine and items like clear plastic insert have been removed. As you can probably tell, I've sanded a little to see how much elbow grease is going to be involved. Apparently, not too bad. You can see from the pic on the KB bezel that I'm down to the light grey plastic on the front of it already. I'll have to warn you guys that this isn't going to go quickly. I'm going to purposely slow myself down so I don't make hurried mistakes since my son's birthday isn't until the later part of May. DSCN3652.jpgDSCN3653.jpg

 

 

 

post #7 of 16
Actually the working table is giving me an idea about pimping my old comps look, cool.

cheers ...
post #8 of 16
Thread Starter 

Next day, next stage....Bondo application


DSCN3655.jpg

 

....an hour later....

 

DSCN3656.jpg

 

Clearly, I'm not going to put any bodywork professionals (or even amateurs) out of work, but it works.

post #9 of 16
You gonna spray paint it afterwards?

cheers ...
post #10 of 16
Thread Starter 

Yes. I have some of the Rustoleum color-shift paint that my son will like. Of course, from the looks of things, getting it to that point is going to be awhile! I'm going to be covering that area up with a Dig-Dug graphic/decal, but I want it to be smooth under there with no sign of the circle, grooves and holes.


 

post #11 of 16

is the lid plastic or metal. if metal what kind of metal? bondo sticks best to strip bare rough up with holes in it for better grip ( like 36 grit paper rough ). the other problem if its like a lot of dells the lid is made out of Magnesium        mm    aaaa a aa    ............ it's really tough to get paint to stick to it bare unless you prep it right. research how to paint magnesium it will give you a good idea.  if it is made of magnesium you might be able to get the bondo to stick fairly well if you just drill a bunch of holes in the depressed ares including if you can a couple at an angle in the circular groove area. other wise if you just bondo on paint it more likely to pop out if it ever gets dropped accidently or even a good hard plop on a desk. (got to remember who's recieving the laptop.).bondo has a terrible sticking quality to paint. also you might want to consider a fiberglass type body filler its like bondo but has  fiber glass strands in the mix. or use a fiberglass mat to fill most of the hole prep the area then soak the mat in some resin and hardner mix, then place in depressd hole area let dry. could use he left over resin hardner mix to fill in more  or bubble it up then sand smooth or leave just a little depressed and then fill with automotive body putty. also bondo quite heavy  compared with some of the newer fiber glass body fillers or even fiberglass. just a few thoughs on it. if  your lid is made of magnesium and you've stripped it bare you might be able to get around the acid washes need to prep magnesium for painting by using a etching primer.

post #12 of 16
It's a Clevo, so very much it would be plastic lid

cheers ...
post #13 of 16

ok. never have owned or worked on a clevo before still hoping. just started working on a Alienware Area 51 M5700I-R2. someone somewere once mensioned clevo were a basically the same as alienware internally. don't know if thats true or not but I sure like to find out. need a  part for that M5700I-R2 and alienware them selves was very less than helpful. I know its older ut you have to start building form some were started working on a bunch of early Dell latitude D series  than been slowly moving up. did several D600,  alot  of D800 still have a bunch of them then did a ton of LCD upgrades for D505's found a cheap way to give them a UXGA screen instead of there max SXGA and mostly 14 and 15 inch XGA's what a screen improvement it made then did a bunch of 810's  then 3 820's 1 830 doing 2 620 for two young nephews. got a rebuilt XPS M170. working on a XPSm1710 and that Alienware right now. oh and a few Inspirons and precissions clones of the D800 and D810's too.

post #14 of 16
Pre 2006 we can see many cross-brand systems where the inside can be the same. Not so much anymore, especially where Alienware and Clevo concern.

cheers ...
post #15 of 16
Quote:
Originally Posted by qhn View Post

Pre 2006 we can see many cross-brand systems where the inside can be the same. Not so much anymore, especially where Alienware and Clevo concern.

cheers ...



Hmm someone told me clevo - sager  - and Alienware were basically the same laptop and that clevo was the main builder. and thought the M5790-M5700I-R2 was released as a pre 2006 for 2006 model. might be wrong on that  though first alienware and all not up on them two well and infos alot hard to find or dig up then Dells stuff. loved the Dell breakdown manuals basically tells you how to trear one down to replace parts  down to the mainboard including scre locations and sizes.

 

 


Edited by kal1 - 4/28/11 at 11:50am
post #16 of 16
Clevo might be the builder for many notebook brands, but that does not always mean that they use what they build for others for their own models winknudge.gif

cheers ...
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