Trooper Award!
I have to assign you the trooper award for viligence.
You will never find a root cause fix for this problem because the problem is buried somewhere in system components. You can make it better but it will come back. I have had this problem on both my 7422GX and my M6811.
I still have both machines and I have to say that the QC of the Gateway must have been better than that of the eMachines. Mine were purchased prior to the merger so they had different QC policies and procedures.
I have had excellent performance out of both of them and still use them for test and development machines.
My advice to you would be to pop the top, and remove the fan assembly and with a Q-tip and some alcohol give it a nice washing. Some people say use a can of air (which is good for quick fixes) but on every laptop rebuild that I perform for people, I pull the fan assembly and give it some tender loving care. Use the Q-tips to clean the blades and places where your fingers won't get. The alcohol helps loosen up the gunk.
and will help with any moisture (H20 is bad)
Don't use acetone or anything strong to be on the safe side. I have used electronics part cleaner but Alcohol is cheaper and works just as well.
Clean the top of the processor and apply a fresh drop of Artic silver when you mount the fan back and torque down the fan tight.
Warning: Be careful when you tighten the fan because you can break the mounting screws and they are hard to find and fabrication of your own is tedious.
Using RMClock to clock down should help. I use it to clock up and I used to clean my fans every six (6) months or so when they were in daily use.
Eunix
