i bought 1/40 inch thick copper sheet at the local hardware store, cut a 1/2 by 1/2 inch square piece which fits the GPU exactly. The problem comes when you're cutting: it is very likely to bend, so you have to try to straighten it. I sanded it down a bit in an attempt to take away the marks and flatten it. I shouldve sanded it a bit more, with finer sandpaper. Oh well... Then I cleaned it with isopropyl alcohol and I applied AS3 to the rough surface and simply pressed the smooth surface onto the GPU (shoulve check that one too for height distribution). Anyway, what I ended up with was something marginally better than the stock pad. I'm now running 300/600 without overheating, though it froze for a sec in HL2 at one point and introduced artifacts after resuming. This is much better than the thick AS3 solution i had before, so essentially what I ended up doing was fixing what I messed up. If I have time later I may retry this, using a smoother, sanded down, perfectly flat piece of copper. I'll have to get the engineering department at college to cut this and flatten it for me =D . This is maybe 30 minutes after applying the AS3, so I suppose I should let it burn in a bit, then retest.